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In the intricate world of electronics organisation isn’t just about aesthetics, it’s about safety, reliability and efficiency. Proper cable management ensures that circuits function optimally, components last longer and maintenance is simpler. From cable ties to PCB supports, every component plays a vital role in keeping your electronic systems neat and reliable while providing protection for cables.
In this guide, we’ll explore how Novoflex’s wide range of cable management components, trusted by leading electronics manufacturers, support reliable, efficient assemblies.
Why cable management matters for electronics assemblies?
According to ABB’s 2023 “Value of Reliability” survey (conducted by Sapio Research), 88% of Indian industrial firms experience unplanned outages at least once a month, costing around INR 7 million per hour of downtime.
Cluttered cables can cause overheating, signal interference and even short circuits. Poor management also makes troubleshooting and maintenance harder, increasing downtime and costs. By using the right cable management components, engineers can:
- Ensure proper airflow around components
- Prevent accidental disconnections or damage
- Maintain clean organised layouts for easier inspection
- Extend the lifespan of sensitive electronic parts
To overcome these challenges, engineers rely on precise, high-quality cable management components designed for demanding electronic environments.
Essential Cable Management Components from Novoflex
Here’s an overview of key Novoflex components used across electronic assemblies, control panels and industrial systems.
Novoflex Nylon Cable Ties
Applications: High-strength bundling in control panels, wiring harnesses and equipment racks
Features: 100% pure, virgin Nylon 6.6; UL Listed; RoHS compliant
Specifications: Sizes from 2.5 × 100 mm to 4.8 × 380 mm; tensile strength 18 lbs to 48 lbs
USP: Durable bundling with superior UV and chemical resistance
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Novoflex Stainless Steel Cable Ties
Applications: Harsh environments exposed to moisture, chemicals or high temperatures
Features: Polyester-coated SS 304 and SS 316 ties; corrosion-resistant
Specifications: Lengths 150 mm to 400 mm; tensile strength up to 210 kg (462 lbs)
USP: Extreme durability where nylon ties cannot perform
Discover Novoflex Stainless Steel Cable Ties
Cable Clips and Clamps
Applications: Secure routing along panels, chassis edges and enclosures
Features: Twist Clips, Dome Push-Mount Clips, Adhesive-Backed Adjustable Clamps; heat-resistant to 105 °C
USP: Prevents wire movement without insulation damage
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Cable Tie Mounts and Edge Clips
Applications: Prevent abrasion at sharp edges; anchor cable bundles
Features: Adhesive-backed mounts, screw-mounted edge clips; UL94 V-2; vibration-resistant
USP: Robust anchoring in high-vibration electronics environments
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PCB Supports and Spacers
Applications: Maintain PCB clearance, vibration isolation and electrical insulation
Features: Locking-style, Double-locking, Screw-mount, Adhesive-backed; non-conductive; non-magnetic
Specifications: Nylon 6; UL94 V-2; –25 °C to +85 °C
USP: Protects PCBs from short circuits and mechanical stress
Learn More About Novoflex PCB Supports and Spacers
Spirowrap Harness Bands
Applications: Bundle cables for dust, moisture, abrasion and heat protection
Features: Spiral LDPE wrap; UL94 V-2; easy cable breakout
Specifications: –20 °C to +80 °C; multiple diameters
USP: Simplifies organization with superior abrasion protection
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Polyamide Cable Glands
Applications: Seal cable entry/exit points; strain relief in enclosures
Features: Nylon 6.6, IP68, flame-retardant; metric and PG threads
USP: Secure, watertight cable ingress for demanding electronics
Discover Novoflex Polyamide Cable Glands
Supporting Components (Electronics Applications)
Novoflex also offers a comprehensive range of supporting accessories for varied electronic applications, including
- Adhesive-Backed Cable Tie Mounts (standard & fire-retardant)
- Cab Lok Fixed-Length and Non-Returnable Cable Ties
- Cable Tie Plugs and Screw-Type Cable Tie Mounts
- Edge Saddles and Panel-Mount Ties
- Push-Fit Snapper Clips and Disc-Angular Push-Mount Cable Ties
- Reusable Push-Mount Cable Ties (Wing Series)
- Easy Beaded and Oval-Disc Arrowhead Releasable Cable Ties
- UV-Resistant, High-Temp and Low-Temp-Resistant Cable Ties
- LED Spacers, Round Nylon Spacers, Card Guides, Mounting Buttons, Stud-Mount Ties
- EHT Wire Clamps for Monitors, Permanent Spacers, Write-On Cable Tags
Explore Novoflex’s Full Range of Wire Management Accessories for Electronics – View all products.
Choosing the Right Components
- Environment: Match materials (nylon, stainless steel, LDPE) to heat, moisture, vibration or chemical exposure
- Cable Type: Select clips, mounts or ties based on cable gauge, flexibility and jacket
- Accessibility: Use releasable or adjustable solutions for frequent maintenance
- Durability: Opt for UL Listed, RoHS-compliant, temperature-rated components
Considering these factors ensures performance consistency, safety and ease of maintenance in electronic systems.
Industry testing data from KEMA Labs reveals that approximately 25% of cable systems fail initial testing due to improper installation and management issues.
Best Practices of Wiring Installation & Maintenance for the Electronics Industry
- Plan cable routes before installation to minimise twists, tangles and interference with sensitive circuits.
- Group related wires using Novoflex cable ties and mounts to separate power and signal cables, reducing electromagnetic interference.
- Avoid over-tightening ties to prevent insulation damage and maintain cable flexibility.
- Use PCB supports for proper spacing to prevent electrical shorts and mechanical stress on circuit boards.
- Label all cables at both ends for efficient maintenance, troubleshooting and traceability.
Applying these best practices with Novoflex’s tested components helps maintain high performance and long-term system stability.
Importance of Partnering with Reliable Manufacturers
Sourcing high-quality components is key. Trusted cable tie suppliers and cable ties manufacturers ensure that your ties, clips, mounts and supports meet standards for durability and performance. Investing in quality materials not only improves system reliability but also reduces long-term maintenance costs while providing proper protection for cables.
This is where Novoflex stands out, combining manufacturing precision with dependable logistics and technical consistency.
Novoflex: Your Partner in Electronics Cable Management
Partnering with Novoflex ensures that all components meet industrial standards and electronics requirements:
- Certifications: UL Listed; ISO 9001:2015; RoHS compliant and more.
- Product Range: Over 1500 specialised cable management products for diverse industrial applications.
- Production Capability: 25,000 sq. ft. production facility in Kolkata with in-house R&D.
- Customisation: Tailored sizes, materials, colors and bulk orders with flexible MOQ options.
- Quality Assurance: 100% pure virgin materials; manufactured to exceed stringent quality standards.
- Experience: Over 40 years (since 1980) of supplying major electronics manufacturers globally.
- Logistics: Reliable supply chain with on-time delivery across India and global locations.
- Trusted by: Havells, Schneider Electric, Larsen & Toubro and more.
Contact Novoflex for Electronics Cable Management Solutions
Conclusion
Cable management in electronics goes beyond neat wiring, it’s about protecting components, ensuring signal integrity and maintaining long-term reliability. From cable ties and stainless-steel ties to PCB supports and tie mounts, each accessory contributes to a well-organised, high-performance assembly.
With Novoflex’s proven quality, efficient logistics and timely delivery, electronics manufacturers can maintain consistency, reliability and efficiency across every project.
